systems automated logo, a warehouse automation solutions and wcs company
  • Factory Automation

Industrial Automation Systems Integrator With Single-Source Accountability

Conveyors, controls, and software often come from separate vendors, which can make troubleshooting and support more complex. As an industrial automation systems integrator, we design, fabricate, program, install, and support the complete system, giving you one team to coordinate the project and resolve issues throughout its operation.

A Working Conveyor Is Not Enough

Every system integrator for industrial automation markets itself as end-to-end. The test comes after go-live:

  • A scanner no-read at 200+ cartons per minute
  • A jam at full accumulation
  • An order from the WMS that the sorter has no lane for.

Integration is the work of making conveyors, controls, software, and people behave as one system under that load. It is decided in design, proven in commissioning, and stress-tested in production. The engineers who design your system also bring it to life, so every design decision reflects what it takes to make it work on your floor.

Industrial Automation Integrator Services We Deliver

Every layer an industrial automation integrator should own, from the first layout drawing to the WCS rule that routes the carton, is delivered by the same team that installs your system.

System Design and Engineering

Throughput modeling and simulation before any steel is ordered. We size conveyor, accumulation, sortation, and palletizing around your order profile and peak volume. For a paint manufacturer i.e., we simulated the palletizing process to validate a rate of 44 pails per minute, then made that throughput part of our project commitment.

Controls Engineering and PLC Programming

UL 508A panels and PLC logic on Rockwell CompactLogix and ControlLogix, with Ignition for HMI and SCADA. Our controls engineering services sit inside the same scope as the mechanical install, so the screens report what the equipment is actually doing.

Fabrication and Mechanical Installation

In-house fabrication and prototyping for brackets, mounts and one-off parts, often designed, fabricated and reviewed in two hours. Factory-trained field technicians handle mechanical and electrical installation of conveyor systems, automated order picking systems, tunnel scanners with in-motion weighing, carousels and lift tables.

Commissioning, Go-Live and Support

Commissioning and hypercare by the engineers who wrote the logic, followed by remote diagnostics, on-site response, and 24/7/365 support plans sized to your operation rather than to a standard contract.

Single-Source Accountability. No Finger-Pointing.

Multi-vendor projects fail at the handoffs. The conveyor supplier blames the panel shop, the panel shop blames the programmer, and the software vendor says the WMS sent bad data. Meanwhile, your orders miss the truck. We deliver design, fabrication, controls, software, and installation under one roof.

One team, one timeline, one point of accountability, from the first site walk to the last support call.

6 Benefits of Single-Source Integration

One Purchase Order:

One contract covers design through installation. No separate controls bid, no software vendor added late, no gaps in the scope document.

Timelines That Hold:

Engineering, fabrication, and controls run in parallel under one schedule, so a delay in one discipline is visible to the others on day one.

Integration with What You Already Run:

Ethernet/IP, Modbus, RESTful APIs, and database-level connections into your existing WMS or ERP. We connect to whatever you're running.

Documentation You Can Troubleshoot From:

We issue as-built drawings, I/O schedules, and commented logic with every project, so your maintenance team can troubleshoot before calling anyone.

Right-Sized Scope:

We size equipment, controls, and software around your operating volume and growth plans, delivering the capacity you need without unnecessary system complexity or enterprise pricing.

Support That Answers the Phone:

We provide 24/7/365 coverage, remote diagnostics, and on-site response from the team that built your system, so support starts with engineers who know your equipment.

The Software Brain That Makes It One System

Integrated equipment still needs something to decide where each carton goes. Without a WCS, your system is just equipment. ControlPoint WCS bridges the gap between your WMS and physical equipment, directing conveyors, scanners, label applicators, and sorters in real time. 

That is the real role of a system integrator in warehouse automation: the software and the steel come from one team, so nothing gets lost at the interface.

Why Operators Choose Us as Their Automation System Integrator

Many of our projects start where another automation system integrator left off: undocumented logic, a WCS nobody can modify, and a support number that no longer exists.

40+ Years on the Floor

Systems Automated has built and controlled warehouse automation since 1983, with 645 projects in the last four years across 3PL, e-commerce fulfillment, and retail distribution.

Built for Mid-Market Operations

Enterprise integrators quote 18-month timelines and seven-figure invoices. We deliver right-sized automation for operations that need throughput, not a transformation program.

Distribution and Production, One Discipline

As a factory automation system integrator, we help manufacturing plants move products, stack pallets, upgrade older controllers, and track work in progress.

Engineers Who Stand at the Panel

Our engineers commission the systems they design and provide support after go-live. For a beverage manufacturer, we completed installation over a single weekend, delivering a system that increased throughput by 30%

Frequently Asked Questions

An integrator designs, builds, and connects equipment, controls, and software from different sources into one working system. In a warehouse, that means conveyor, sortation, scanning, PLCs, HMIs, and a WCS tied into your WMS.

In warehouse automation, the integrator owns the interfaces: between the WMS and the controls, between the controls and the equipment, and between installation and go-live. Most failures happen at those boundaries, so that is where accountability belongs.

Yes. We audit the existing logic, drawings, and equipment, document what is there, and rebuild only what needs rebuilding. Inherited systems with undocumented PLC code are a common starting point for our projects.

Yes. We integrate over Ethernet/IP, Modbus, RESTful APIs, and database-level connections. ControlPoint WCS sits between your WMS and the equipment rather than replacing either, so existing investments stay in service.

A single-line retrofit typically runs in weeks. Larger projects get a fixed timeline before you commit, built from your scope, the condition of existing equipment, and the documentation already in place.

Industrial Automation Systems Integrator, Under One Roof

As your industrial automation systems integrator, we bring design, controls, fabrication, software, and installation together under one team. The engineers who develop your system are on your floor at go-live, taking responsibility for making it work. We’ve worked this way since 1983.

systems automated logo, a warehouse automation solutions and wcs company
The agile, vertically integrated automation partner delivering fast, scalable warehouse control solutions since 1983.
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40+ Years of Warehouse Automation Excellence